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Company Cases About The Green Energy Revolution: SEA GLOBAL Builds a Cross-Pacific Lithium Battery Safety Transport System for Sunwoda

The Green Energy Revolution: SEA GLOBAL Builds a Cross-Pacific Lithium Battery Safety Transport System for Sunwoda

2025-08-05
Latest company cases about The Green Energy Revolution: SEA GLOBAL Builds a Cross-Pacific Lithium Battery Safety Transport System for Sunwoda

I. Client Background & Challenges

Client Needs:

  • Sunwoda, a top global consumer lithium battery supplier (2023 shipment volume: 480 million units)

  • Required weekly trans-Pacific transport of 20 tons of power battery modules, compliant with:
    ◊ U.S. DOT 49 CFR 173.185 new regulations
    ◊ China’s 2024 Lithium Battery Air Transport Standards
    ◊ Client-mandated SOC ≤30% shipping standard

Core Pain Points:

  • 3% cargo loss rate due to historical thermal runaway incidents in ocean shipping

  • Average 72-hour customs clearance delays due to U.S. lithium battery inspections


II. Customized Solutions

1. Multimodal Safety System

  • Air Transport Segment:

    • IATA-certified fireproof/short-circuit-proof packaging (100% UN38.3 test pass rate)

    • IoT temperature/vibration sensors per pallet (data synced to Sunwoda’s ERP)

  • Ocean Transport Segment:

    • Dedicated hazardous material containers (with inert gas injection systems)

    • Priority berthing at U.S. West Coast ports (via PHMSA SP-2024-BATT permit)

2. Smart Compliance Management

    • Auto-generates trilingual shipping docs (CN/EN/ES, including FAA special permits)

    • Real-time global lithium battery regulation updates (e.g., EU new battery law alerts)

3. Emergency Response Network

  • 5 Pacific route emergency service stations (including Hawaii hub)

  • Annual thermal runaway drills with UL Solutions


III. Quantifiable Results

Metric Pre-Solution Post-Solution Improvement
Cargo Loss Rate 3.2% 0.05% ↓98%
U.S. Clearance Time 72 hours 8 hours ↓89%
Cost per Unit $2.8/kg $1.9/kg ↓32%
Order Fulfillment Rate 88% 99.6% ↑13%


IV. Visualized Tech Highlights

Interactive Demos:

  1. Safety Packaging Breakdown: 3D display of 4-layer protection (fireproof foam → anti-static film → shock-absorbing frame → pressure relief valve)

  2. Route Monitoring Dashboard: Real-time SOC/temperature/vibration data (e.g., SOC 28%, temp 22°C)

  3. Compliance Comparator: Input battery specs to generate U.S./China/EU regulation reports



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